Any refrigeration guys here?

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Luckily all refrigeration systems work basically the same, though every manufacturer may have their specific designs.

I'm curious to where your thermostat is. How is the temperature controlled if there's no thermostat in there? Curiouser and curiouser, said the HVAC engineer.
The whole HVAC is smoke and magic. It talks about super heat and stuff that will remain a mystery to me.
Wait!! I think there's a knob on the other side of the cooling fan. I never messed with it because it runs all the time around 12* or so when it was cooling better.
 
Bingo, that knob is your thermostat! If you're happy where it is, you can leave it set.
 
It still ran all the time when it would get down to 10-12*. It would have been nice if it would cycle at temperature instead of running 24/7. Now that the temperature jumped up, it's definitely running all the time. I'm fortunate the amp consumption is low on the 120v compressor
 
It didn't cycle? That's definitely a sign of being low on freon. I'd bet a shot of bourbon that you've got a leak somewhere.
 
I may be dumb but I ain't stupid. There's no way I would bet you but I would go for a shot or two.
Can it have a low charge and not have bubbles in the sight glass? Like I said I have gauges but have no idea what the pressures should read. I just charged it until the bubbles went away then bled it of through the Schrader valve a bit at a time over a couple days until I got an occasional bubble.
 
The sight glass is a very unreliable way of determining charge, unfortunately. Pressure gauges are the only sure bet. Suction should read around 20 pounds, discharge should read around 250. There's a bit of margin of error there, but that's the ball park.
 
I'm going to check the pressure before I do anything tomorrow.
I used the bubble thing because when you don't know, you don't know. Someone said that a long time ago and it sounded reasonable to me!
 
That's a good idea. Let me know what your pressures are and we can try to narrow down the problem point.
 
I can't thank you enough. I've been fiddling with this box for years. I have a walk-in cooler and it's been flawless forever. I bought both the boxes years ago used and completely disassembled. I'm pretty happy with them but the freezer has never been correct. I had a guy a few years ago that was going to check the freezer out but he wanted $1000.00 travel time. If he didn't have something he needed then he would charge me another $1000.00 to come back. I passed on that one.
 
Fridge tech work is definitely one of those things where you can charge exorbitant rates without too much push back. I never did that but knew plenty who did. Especially for businesses.
 
Rule #1- take everything an engineer says with a grain of salt. Guys with 40 years of experience and no degree are much more reliable.
 
I checked pressure this morning.
The valve at high pressure side was stuck, maybe not stuck but couldn't get it open in the tight area. I took reading at output side of what I'm guessing is an accumulator. It was 185#. The low-pressure at the manifold was maybe 18. I lost a BUNCH of Freon disconnecting the high pressure hose probably to the 160# range. The sight glass appeared to be empty. I'm adding 404 to the low side working to get it stabilized at 20#. I'm ordering another cylinder of 404 today.
The capillary tube goes from the low pressure manifold to the pressure switch.
Should I clear the ice off of the expansion valve?
 
I checked pressure this morning.
The valve at high pressure side was stuck, maybe not stuck but couldn't get it open in the tight area. I took reading at output side of what I'm guessing is an accumulator. It was 185#. The low-pressure at the manifold was maybe 18. I lost a BUNCH of Freon disconnecting the high pressure hose probably to the 160# range. The sight glass appeared to be empty. I'm adding 404 to the low side working to get it stabilized at 20#. I'm ordering another cylinder of 404 today.
The capillary tube goes from the low pressure manifold to the pressure switch.
Should I clear the ice off of the expansion valve?

Yes, clear the ice off of the expansion valve.

When adding the 404, add a little at a time and let the expansion valve have a chance to react to the freon coming in. The sight glass will often look "full" when adding freon, even in small amounts for a couple of minutes after it's added. So add some, wait a few minutes, add some more, wait a few minutes, etc. Once you get to the point where you've waited a few minutes and there's no longer any bubbles, it should be pretty full. It also depends on what the maximum charge is, there can be some variance there.

Edit: If possible, take the high side reading from the discharge valve. Sometimes it's hard to get open, but it's a good place to take the measurement.
 
Yes, clear the ice off of the expansion valve.

When adding the 404, add a little at a time and let the expansion valve have a chance to react to the freon coming in. The sight glass will often look "full" when adding freon, even in small amounts for a couple of minutes after it's added. So add some, wait a few minutes, add some more, wait a few minutes, etc. Once you get to the point where you've waited a few minutes and there's no longer any bubbles, it should be pretty full. It also depends on what the maximum charge is, there can be some variance there.

Edit: If possible, take the high side reading from the discharge valve. Sometimes it's hard to get open, but it's a good place to take the measurement.
I followed the procedure you laid out. I charged it very slowly and let it equalize each time I gave it a little. I gave it a 5 count on gauges valve open each time until the bubbles were gone. It's holding at 18* now.
I ordered a cylinder of 404a , a new suction side valve as well as a wrench to get a little bit more leverage on the high side valve at the compressor. With having a full cylinder of 404 I can be a little braver messing with the high side valve.
When I first checked it this morning the high side was only 185 PSI. What would cause the lower pressure?
 
I've worked on everything from reach ins to ammonia systems, barely rarely have I seen a problem with a suction valve, other than leaking. You need way more info to figure out what is going on. Is there a receiver? What is you superheat at the coil? At the compressor? Coils free of ice? Frost is typically normal, ice on coils is definitely a problem. Ice between a TXV and coil isn't an issue, anything past the TXV that isn't in the airstream will Frost or freeze. Did you check for a temp drop across the drier? Take line temps and we can get you an answer. And use a clamp on sensor, nothing else will be accurate
 
The suction valve is rusted so that it is stuck.
I don't know what a receiver is unless it's the cylinder between the cooling "radiator" and the sight glass on the high pressure side. I don't know how or have the equipment for checking temperatures unless my infrared gun for checking diesel exhaust temperature would work. I doubt it would be very accurate in an open atmosphere
 
@Bigjay73 is spot on.

If you have a restricted drier, that will cause a temperature difference between inlet and outlet.

The temperature gun works in a pinch but isn't the best method - bigjay is right that clamp on sensor is the best method.

Edit: And that cylinder you were talking about is the receiver, yes.
 

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